Safety Light Curtain. GL-R Series. Instruction Manual. This Instruction manual describes handling, operation, and precautionary information for the GL-R
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KEYENCEGL-RSeriesUserManual
Gl-rseries,Safetylightcurtain,Instructionmanual
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EGL-R-IM
SafetyLightCurtain
GL-RSeries
InstructionManual
ThisInstructionmanualdescribeshandling,operation,andprecautionaryinformationfortheGL-RSeriesSafetyLightCurtain("GL-R").ReadthisInstructionmanualthoroughlybeforeoperatingtheGL-Rinordertounderstandthedevicefeatures,andkeepthisInstructionmanualreadilyavailableforreference.Ensurethattheenduserofthisproductreceivesthismanual.InthisInstructionmanual,"GL-RF"representsthefingerprotectiontypewiththedetectioncapabilityof14mm,"GL-RH"representsthehandprotectiontypewiththedetectioncapabilityof25mm,"GL-RL"representsthebodyprotectiontypewiththedetectioncapabilityof45mmand"GL-R"representsallthemodelsincludingtheGL-RF,GL-RHandGL-RL.Thismanualistheoriginalinstructionmanual.
Symbols
Thefollowingsymbolsalertyoutoimportantmessages.Besuretoreadthesemessagescarefully.
Point
Itindicatesadditionalinformationonproperoperation.
Reference
Itindicatestipsforbetterunderstandingorusefulinformation.
Indicatesreferencepagesinthisoranothermanual.
SafetyInformationforGL-RSeries
Generalprecautions
Precautiononuse
Operators
Environmentofuse
Targetmachine
Installation
DetailedinformationaboutfunctionsanduseoftheGL-Rseriesisalsodescribedinthe"GL-RSeriesUser'sManual",andtheconfigurationsoftwareof"SafetyDeviceConfigurator"isneededtouseallfunctionsoftheGL-R.Inordertoacquirethe"GL-RSeriesUser'sManual"and"SafetyDeviceConfigurator",downloadthemfromtheKEYENCEwebsiteorcallthenearestKEYENCEoffice.http://www.keyence.com
DANGER
Itindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.
NOTICE
Itindicatesasituationwhich,ifnotavoided,couldresultinproductdamageaswellaspropertydamage.
DANGER
•
YoumustverifythattheGL-RisoperatingcorrectlyintermsoffunctionalityandperformancebeforethestartofmachineandtheoperationoftheGL-R.
•
KEYENCEdoesnotguaranteethefunctionorperformanceoftheGL-RifitisusedinamannerthatdiffersfromtheGL-Rspecificationscontainedinthisuser'smanualoriftheGL-Rismodifiedbythecustomer.
•
WhenusingtheGL-RtoprotectmachineoperatorsagainstahazardorhazardouszoneorusingtheGL-Rasasafetycomponentforanypurpose,alwaysfollowtheapplicablerequirementsofthelaws,rules,regulationsandstandardsinthecountryorregionwheretheGL-Risused.Forsuchregulations,youshoulddirectlycontacttotheregulatoryagencyresponsibleforoccupationalsafetyandhealthinyourcountryorregion.
•
DependingonthetypeofmachineonwhichtheGL-Ristobeinstalled,theremaybespecialsafetyregulationsrelatedtotheuse,installation,maintenance,andoperationofthesafetycomponent.Insuchacase,youmustfulfillsuchsafetyregulations.TheresponsiblepersonnelmustinstalltheGL-Rinstrictcompliancewithsuchsafetyregulations.
•
Theresponsiblepersonnelmustdothetrainingtotheassignedpersonnelforthecorrectuse,installation,maintenance,andoperationoftheGL-R."Machineoperators"referstopersonnelwhohavereceivedappropriatetrainingfromtheresponsiblepersonnelandarequalifiedtooperatethemachinecorrectly.
•
MachineoperatorsmusthavespecializedtrainingfortheGL-R,andtheymustunderstandandfulfillthesafetyregulationsinthecountryorregioninwhichtheyareusingtheGL-R.
•
WhentheGL-Rfailstooperate,machineoperatorsmustimmediatelystoptheuseofthemachineandtheGL-Randreportthisfacttotheresponsiblepersonnel.
•
TheGL-Risdesignedwiththeassumptionthatitwouldbecorrectlyinstalledinaccordancewiththeinstallationproceduresdescribedinthisuser'smanualandcorrectlyoperatedaccordingtotheinstructionsinthisuser'smanual.YoumustperformanappropriateinstallationoftheGL-Rafterperformingasufficientriskassessmentforthetargetmachine.
•
Besuretoabsolutelyconfirmthatthereisnobodyinthehazardouszone,beforeyouremovetheGL-Rfromthemachineforreplacementordisposal.
•
WhendisposingtheGL-R,alwaysfollowtheapplicablerequirementsofthelaws,rules,regulationsandstandardsinthecountryorregionwheretheGL-Risused.
•
TheGL-Rshouldbeprocessedasanindustrialwasteproductwhenbeingdisposed.
DANGER
•
InordertooperatetheGL-Rcorrectly,theresponsiblepersonnelandmachineoperatorsmustfulfillalloftheproceduresdescribedinthisuser'smanual.
•
NopersonotherthantheresponsiblepersonnelandmachineoperatorsshouldbeallowedtoinstallortesttheGL-R.
•
Whenperformingelectricalwiring,alwaysfulfilltheelectricalstandardsandregulationsforthecountryorregioninwhichtheGL-Risused.
96M12000
DANGER
•
DonotusetheGL-Rinanenvironment(temperature,humidity,interferinglight,etc.)thatdoesnotconformtothespecificationscontainedinthisuser'smanual.
•
BesuretoconfirmthattheGL-Rkeepsnormaloperationwhenelectromagneticradiationisgeneratedbywirelessdevices.(IfyouusewirelessdevicessuchascellularphonesortransceiversinthevicinityoftheGL-R.)
•
TheGL-Risnotdesignedtobeexplosion-proof.Neveruseitinthepresenceofflammableorexplosivegasesorelements.
•
BesuretoconfirmnodeteriorationinproductqualityifyouusetheGL-Rinthepresenceofsubstances,suchasheavysmoke,particulatematter,orcorrosivechemicalagents.
•
DonotinstalltheGL-RinareaswheretheGL-Risexposedtointenseinterferencelightsuchasdirectsunlight,anddirectorindirectlightfromaninverter-typefluorescentlamp(rapid-starttypelamp,high-frequencyoperationtypelamp,etc).
•
Besuretoabsolutelyconfirmthatthereisnobodyinthehazardouszone,beforetheinterlockisreleased(i.e.themachinesystemrestarts)bytheinterlockresetmechanism.Failuretofollowthiswarningresultsinsignificantharmtothemachineoperators,includingseriousinjuryordeath.
•
Besuretoabsolutelyconfirmthatthereisnobodyinthehazardouszonebeforetheoverridefunctionisactivated.Failuretofollowthiswarningresultsinsignificantharmtothemachineoperators,includingseriousinjuryordeath.
DANGER
•
TheGL-RhasnotundergonethemodelcertificationexaminationinaccordancewithArticle44-2oftheJapaneseIndustrialSafetyandHealthLaw.TheGL-R,therefore,cannotbeusedinJapanasa"SafetyDeviceforPressandShearingmachines"asestablishedinArticle42ofthatlaw.
•
ThemachineonwhichtheGL-Ristobeinstalledmustbesusceptibletoanemergencystopatalloperatingpointsduringitsoperationcycle.DonotusetheGL-Rformachineswithirregularstoptimes.
•
DonotusetheGL-Rforpowerpressesequippedwithfull-revolutionclutches.
•
TheGL-RcannotbeusedasaPSDIbecauseitdoesnotfulfilltherequirementsofOSHA1910.217(h).RefertoOSHA1910.217forthePSDImode.
•
DonotusetheGL-Rtocontrol(stopforwardmotion,etc.)trains,carsandothertransportationvehicles,aircraft,equipmentforuseinspace,medicaldevices,ornuclearpowergenerationsystems.
•
TheGL-Risdesignedtoprotectpeopleorobjectsfromgoinginto/approachingdetectionzoneagainstmachine'shazardorhazardouszone.Itcannotprovideprotectionagainstobjectsormaterialsthatareexpelledfromthemachine'shazardorhazardouszone,soyoumustestablishadditionalsafetymeasuressuchasinstallingsafeguardswhenthereisthepossibilityofsuchprojectiles.
DANGER
•
TheGL-RmustbeinstalledonlyafterensuringtheminimumsafetydistancebetweentheGL-RandthehazardouszoneorhazardasestablishedbytheapplicableregulationsinthecountryorregioninwhichtheGL-Risused.(e.g.ENISO13855(ISO13855)inEUcountries)
•
ChooselocationsfortheinstallationoftheGL-Rtransmittersandreceiverssothattheyarenotsubjecttotheeffectsoflightreflectedfromglossysurfacesinthearea.
•
Correctoperationanddetectionisnotpossibleifthereceiverhasadifferentbeamaxisspacing(detectioncapability)fromthatofthetransmitter.Youmustverifythatthebeamaxisspacing(detectioncapability)isthesamebetweenthetransmitterandthereceiverwheninstallingtheGL-R.
•
TheGL-RmustbeinstalledsothatthemachineoperatorisabletogointoorapproachthehazardouszoneorhazardsonlybypassingthroughthedetectionzoneoftheGL-R.Strictlyavoidinstallationthatallowsthemachineoperatororapartofthemachineoperator'sbodytogointoorapproachthehazardouszoneorhazardswithoutpassingthroughtheprotectivezoneoftheGL-RortoremaininpositionbetweentheprotectivezoneoftheGL-Randthehazardouszoneorhazard.InacasewhereyouinstalltheGL-Runitsinseries(seriesconnection),youmustalwayschecktheinstallationcarefullywhetheryoufollowthiswarning,especiallyafterinstallationandmaintenance.
•
Youmustalwaysperformthepre-checktestsafterinstallingtheGL-Rinaccordancewiththepre-checktestprocedures,suchasitemsspecifiedinthisuser'smanual,inordertoverifythatthetestpiecescanbedetectedinallofthedetectionzones.
•
Interlockresetmechanisms(suchasswitches)mustbeinstalledsothattheentirehazardouszonecanbecheckedbytheresponsiblepersonnel.Interlockresetmechanismsshouldnotbeaccessiblefromwithinthehazardouszone.
•
MutingisafunctiontoallowatemporaryautomaticsuspensionoftheGL-RsafetyfunctionswhiletheGL-Risreceivingasignalfrommutingdevices(suchassensorsorswitches).Therefore,additionalsafetymeasuresarerequiredforthemachineonwhichtheGL-Risinstalledinordertoensuresafetywhilethemutingisactivated.
•
Mutingdevices,theinstallationofthosedevicesandtheproceduretoactivatethemutingfunctionmustfulfilltheconditionsspecifiedinthisuser'smanualandtherequirementsofthelaws,rules,regulationsandstandardsinthecountryorregioninwhichtheGL-Randthosedevicesareused.Failuretofollowthiswarningmayresultinsignificantharmtothemachineoperators,includingseriousinjuryordeath.
•
Whenyouinstallmutingdevices(suchassensorsorswitches)formuting,thefollowingconditionsmustbefulfilled.(1)Mutingdevicesmustbeinstalledsothatthemutingcannotbeactivatedifthe
hazardouszoneofthemachineisinanunsafeconditionorcycle.
(2)Mutingdevicesmustbeinstalledsothatthemutingcannotbeactivatedevenifthe
personnelisaccidentallyapproachingthedetectionzoneoftheGL-R.
•
Themutingdevicemustbeinstalledsuchthatonlyresponsiblepersonnelhaveaccesstothatdevicetochangetheinstallationororientation.Specialtoolsmustberequiredtoensurethatonlyresponsiblepersonnelarecapableofinstallation,orientationorchangeofmutingdevice.
•
Onlytheresponsiblepersonnelmaybeallowedtoinstallorwirethedevicestoactivatethemutingfunction.
•
Theinstallationofamutinglampmayberequiredbythelaws,rules,regulations,andstandardsinthecountryorregioninwhichtheGL-Risusedifyouapplythemutingfunction.Itdependsonthemachineapplicationand/ortheresultofyourriskassessment.Ifitisnecessaryforyoutoprovideamutinglamp,youmustfulfilltherequirementsbecauseyouarefullyresponsibleforinstallationofthemutinglamp.
•
TheoverrideisafunctiontoallowatemporarymanualsuspensionofthesafetyfunctionsoftheGL-R.Therefore,additionalsafetymeasuresarerequiredfortheentiremachinesystemonwhichtheGL-Risinstalledinordertoensuresafetywhiletheoverrideisactivated.
•
Theoverridedevices,theinstallationofthosedevicesandtheprocedurestoactivatetheoverridemustfulfilltheconditionsspecifiedinthismanualaswellastherequirementsofthelaws,rules,regulationsandstandardsinthecountryorregioninwhichtheGL-Randthosedevicesareused.Failuretofollowthiswarningmayresultinsignificantharmtothemachineoperators,includingseriousinjuryordeath.
•
Theoverridedevices,whichareusedforactivationofoverride,mustbemanualoperatingdevices.Wheninstallingthedevicestoactivatetheoverride,thosedevicesmustbeinstalledsothatthewholehazardouszonecanbecheckedbytheresponsiblepersonnelandsothatitisnotpossibleformachineoperatorstooperatethosedevicesinthehazardouszone.
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Tableofcontents
DocumentOutline
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SafetyInformationforGL-RSeries
Standardset
PartDescription
FunctionsandFeatures
Installation
Wiring
ExamplesofWiring
Indicators
Dimensions
Specifications
Troubleshooting
Checklistbeforeoperation
WARRANTIESANDDISCLAIMERS
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