Pilot Run - Sofeast

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When launching a new product, a test production run to see how the product is put together on the production line, is referred to as a pilot run. MENUMENUAboutAboutUsAboutUsOurSystems&CapabilitiesOurBusinessModelOurTeamsOurPartners(ServiceProviders)CompanyHistoryTimelineTestimonials+MoreTestimonialsSofeastClientCaseStudiesExamplesOfProductDevelopmentProjectsSofeastinthemediaHelpfulInformationForCustomersOurPricingFAQSHowWeSupportYourNPDProject(Milestones)Our2FacilitiesForReceivingYourProducts&Components&ServicesProvidedAtEachOurIn-houseTestingLab&EquipmentOurIn-housePrototypingEquipmentSolutionsSupplyChainManagementNewSupplier/FactoryIdentificationSupplierBackgroundCheckSupplierManagementDropshippingFromChinaLogisticsManagementProductEngineeringIndustrialDesignSupportPrototypeDevelopmentReliability&DurabilityTestingNewProductIntroductionSampleEvaluationandComparisonQualityAssuranceFactoryAuditSolutionsProductInspectionSolutionsQualityAssuranceConsultingComplianceTestingConsultingDevelopment&ProductionFollowUpChina3PL(warehousing&fulfillment)ChinaFulfillmentCenter(Shenzhen/Dongguan)DefectiveProductRepairandReworkCoPackingforBuyerswithLocalSuppliersKittingandAssembly100%Inspection,Repacking,&ShippingLearningCenterResourcesResourcesCenterDropshippingRatesCalculatorAQLCalculatorIPProtectioninChinawhenDevelopingaNewProduct[Guide]PackagingGuide(forimportersofsmallproducts)OurExpertiseProducts&ComponentsMaterials&ProcessesTheNewProductIntroductionProcess(forhardwarestartups)GreenManufacturing&CertificationsBlogs&GlossarySofeastBlogQualityInspection.orgGlossaryOfManufacturingTermsPodcast+VideoSofeastYoutubeChannelChinaManufacturingDecodedPodcastContactContactOptionsContactUsBookAFreeSofeastPhoneConsultationGetHelpHK:+85281758177MENUMENUAboutAboutUsAboutUsOurSystems&CapabilitiesOurBusinessModelOurTeamsOurPartners(ServiceProviders)CompanyHistoryTimelineTestimonials+MoreTestimonialsSofeastClientCaseStudiesExamplesOfProductDevelopmentProjectsSofeastinthemediaHelpfulInformationForCustomersOurPricingFAQSHowWeSupportYourNPDProject(Milestones)Our2FacilitiesForReceivingYourProducts&Components&ServicesProvidedAtEachOurIn-houseTestingLab&EquipmentOurIn-housePrototypingEquipmentSolutionsSupplyChainManagementNewSupplier/FactoryIdentificationSupplierBackgroundCheckSupplierManagementDropshippingFromChinaLogisticsManagementProductEngineeringIndustrialDesignSupportPrototypeDevelopmentReliability&DurabilityTestingNewProductIntroductionSampleEvaluationandComparisonQualityAssuranceFactoryAuditSolutionsProductInspectionSolutionsQualityAssuranceConsultingComplianceTestingConsultingDevelopment&ProductionFollowUpChina3PL(warehousing&fulfillment)ChinaFulfillmentCenter(Shenzhen/Dongguan)DefectiveProductRepairandReworkCoPackingforBuyerswithLocalSuppliersKittingandAssembly100%Inspection,Repacking,&ShippingLearningCenterResourcesResourcesCenterDropshippingRatesCalculatorAQLCalculatorIPProtectioninChinawhenDevelopingaNewProduct[Guide]PackagingGuide(forimportersofsmallproducts)OurExpertiseProducts&ComponentsMaterials&ProcessesTheNewProductIntroductionProcess(forhardwarestartups)GreenManufacturing&CertificationsBlogs&GlossarySofeastBlogQualityInspection.orgGlossaryOfManufacturingTermsPodcast+VideoSofeastYoutubeChannelChinaManufacturingDecodedPodcastContactContactOptionsContactUsBookAFreeSofeastPhoneConsultation 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GetHelpHK:+85281758177 GetHelpHK:+85281758177MENUMENUAboutAboutUsAboutUsOurSystems&CapabilitiesOurBusinessModelOurTeamsOurPartners(ServiceProviders)CompanyHistoryTimelineTestimonials+MoreTestimonialsSofeastClientCaseStudiesExamplesOfProductDevelopmentProjectsSofeastinthemediaHelpfulInformationForCustomersOurPricingFAQSHowWeSupportYourNPDProject(Milestones)Our2FacilitiesForReceivingYourProducts&Components&ServicesProvidedAtEachOurIn-houseTestingLab&EquipmentOurIn-housePrototypingEquipmentSolutionsSupplyChainManagementNewSupplier/FactoryIdentificationSupplierBackgroundCheckSupplierManagementDropshippingFromChinaLogisticsManagementProductEngineeringIndustrialDesignSupportPrototypeDevelopmentReliability&DurabilityTestingNewProductIntroductionSampleEvaluationandComparisonQualityAssuranceFactoryAuditSolutionsProductInspectionSolutionsQualityAssuranceConsultingComplianceTestingConsultingDevelopment&ProductionFollowUpChina3PL(warehousing&fulfillment)ChinaFulfillmentCenter(Shenzhen/Dongguan)DefectiveProductRepairandReworkCoPackingforBuyerswithLocalSuppliersKittingandAssembly100%Inspection,Repacking,&ShippingLearningCenterResourcesResourcesCenterDropshippingRatesCalculatorAQLCalculatorIPProtectioninChinawhenDevelopingaNewProduct[Guide]PackagingGuide(forimportersofsmallproducts)OurExpertiseProducts&ComponentsMaterials&ProcessesTheNewProductIntroductionProcess(forhardwarestartups)GreenManufacturing&CertificationsBlogs&GlossarySofeastBlogQualityInspection.orgGlossaryOfManufacturingTermsPodcast+VideoSofeastYoutubeChannelChinaManufacturingDecodedPodcastContactContactOptionsContactUsBookAFreeSofeastPhoneConsultation Searchfor: GetHelpHK:+85281758177 PilotRunHome»PilotRun←DesignforManufacturing(DFM)DesigntoCost(DTC)→Whenitcomestolaunchinganewproduct,itmakessenseto‘test’everythingfirst,includinghowtheproductisputtogetherontheproductionline.Thistestrunisreferredtoasapilotrun.WhentoperformapilotrunThistestproductionrunisimplementedatthestartofanewproductionwiththeobjectiveofidentifyingissueswithnotonlyhowtheproductisassembledandtestedbutalsothelayoutoftheproductionline.Youmayfindthatsomeoftheworkstationsneedtobeswitchedaroundastheassemblysequenceisbetterorthattheteststationsneedtoberepositionedinordertooptimizethethroughputtime(takttime)oftheproduct.BestpracticesOneimportantaspectofthetestrunismakingsurethattheconditionsareidenticaltothoseusedinmassproduction.Thisincludesusingthesamededicatedstaff,testequipment,andworkinstructions. In thisway,issuescanbeflushedoutasiftheproductwerebeingproducedinmassproduction.Youwillfindoutinadvanceifadditionaltrainingisrequiredforcertainstaff,orifworkinstructionsneedupdating.Itisalsoagoodideatopushthethroughputlimitsduringapilotrunsothesystemisputunderpressure.Thiswillidentifyadditionalproblemsthatmaynotbeidentifiedatnormaltakttime.Oncetheruniscompleteditisimportanttocompileafailuremodelistandcreateacorrectiveactionplanforimplementationbeforemassproductionstarts.Thiswillbethebesttimetomakechanges,improvethelayout,andprovideadditionaltrainingbecauseoncemassproductionsstart,anyissuesleftunresolvedwillbeincludedintheproduction.Thiscouldresultinadditionalproductcost,increasedrejectionrates,longerlead-timesanddelays.Thisiswhyapilotrunissoimportantwhenlaunchinganewproduct.______________________________________________________________Wediscusstheimportanceofpilotrunsinthisepisodeofourpodcast:WhyPilotRunsAreA‘Must-Do’WhenLaunchingNewProductsYoucanalsoread:Don’tSkipthePilotRunforYourNewProductMadeinChina!ReadmoreabouthowapilotproductionrunlikethisfitsintoNPIin TheNewProductIntroductionProcessGuideforHardwareStartups. Bookmarkthepermalink.←DesignforManufacturing(DFM)DesigntoCost(DTC)→Commentsareclosed.CategoriesSustainableManufacturingIndiaCertificationsProductTestingEUMDRPackagingLogisticsFulfillmentChinaRawMaterialsIPprotectionVietnamElectronicsProductSafetySofeastPodcastSupplierManagementProductDesignBatteriesHardwareStartupsSupplyChainRisksQualityControlDisputeswithChinesesuppliersCoronavirusNewProductLaunchSofeastSolutionsFBASellersSourcingSuppliersTipsforimportersInjectionMoldingFactoryAuditsQualityInspectionsHome»PilotRun©2006-2022SofeastAllrightsreserved AboutUsAboutSofeastFAQSSolutionsSupplyChainManagementProductEngineeringQualityAssuranceSupplierPerformanceManagementChina3PL:Repair,Packing,Warehousing,&FulfillmentSolutionsinSouthChinaResourcesResourcesCenterSofeastKnowledgebaseBlogListentoourpodcastSubscribeToOurYouTubeChannelQualityInspection.orgBlogTestimonialsContactUsTerms&ConditionsandPrivacyPolicyFOLLOWUS Facebook Linkedin Twitter YoutubeJOINOURCOMMUNITY Subscribetoourcommunity'semailnewslettertobefirsttogetblogpostsandupdatesonournewestimporteradviceandservicesdeliveredstraighttoyourinbox.

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